E MAT_ Engineering Materials_ME1A1_TTH_1100 - 1200 & 1300 - 1400

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Louie Juera

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About

Engineering Materials

Engineering Materials is an introductory course that allows the students to describe the characteristics, limitations, and parameter
considerations, technology of metallic and non-metallic materials used and processed in construction and repair of ships and equipment
including their destructive and non-destructive capacities and state.

By the end of the course the students are able to select materials appropriate for maintenance and repair on board the vessel.

Lessons36

Here is the class outline:

Explain the importance of engineering materials for shipboard applications; Differentiate iron and steel

Explain the purpose of alloy metals

Explain the mechanical properties of metals; Give examples based on the mechanical properties of metals

Identify the properties of stainless steel

Explain the composition of polymers

Identify the properties of polymers

Explain the purpose of heat treatment of metals

Explain the annealing principle and normalizing principle of the heat treatment process

Explain the tempering principle of the heat treatment process

Explain the tempering principle and hardening principle of the heat treatment process

Explain the meaning of stress

Explain the causes of vibration on board

Explain the importance of using joints on board ships

Explain the principle of bonding of plastics

Explain the basic principles of joining by using an adhesive

Explain the importance of pipe filters and strainers in piping systems

Explain the selection of materials used for constructing the major parts of the diesel engine

Explain the selection of materials used for constructing the major parts of the boiler

Explain the selection of materials used for constructing the major parts of the pumps

Explain the design characteristics developed to improve the performance of diesel engines

Explain the design characteristics developed to improve the performance of boilers

Explain the design characteristics developed to improve the performance of steam and gas turbines

Explain the uses of direct lined bearings

Explain the principle of ball bearings

Evaluate welding fabrication techniques for the construction and repair of ships

Evaluate other fabrication techniques for the construction and repair of ships

Explain the purpose of testing of materials

Identify methods of non-destructive testing of materials

Explain the practice of visual inspection on board

Explain the general principles of magnetic particle testing

Explain the principle of radiography examination

Explain the principle of thermography examination

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E MAT_ Engineering Materials_ME1A1_TTH_1100 - 1200 & 1300 - 1400

1. E-Mat- Iron and Steel

2. Alloy Metals

3. Properties of Metals

4. Properties of stainless steel

5. Polymers

6. Properties of polymers

7. Heat treatment - purpose

8. Prelim Exam

9. Heat treatment – Annealing and normalizing

10. Heat treatment - tempering

11. Heat treatment - hardening

12. Stress of materials

13. Causes of vibration

14. Types of joints

15. Bonding of plastics

16. Bonding metals using adhesives

17. Filters and strainers

18. Midterm

19. Basic construction materials – Diesel Engine, shaft and propeller system

20. Basic construction materials – boiler, heat exchanger and purifiers

21. Basic construction materials – pumps, compressors and press and temp valve

22. Design characteristics – diesel engine

23. Design characteristics – boiler

24. Design characteristics – steam and gas turbine and propellers

25. Direct lined bearings

26. Pre-Final Exam

27. Ball bearings

28. Fabrication techniques - methods

29. Fabrication techniques – casting, forging and soldering

30. Testing of Materials - destructive

31. Testing of Materials – Non - destructive

32. Testing of Materials – visual inspection, and dye penetrant

33. Testing of Materials – magnetic particle

34. Testing of Materials – radiography

35. Testing of Materials - thermograpohy

36. Final Examination